Skip to main content

Services > Assay Development

Development and Validation of Rapid Microbiological Methods

We offer both assay development and validation services tailored to your product and regulatory needs. In the development phase, we design and optimize analytical methods based on your specific matrix, target analytes, and regulatory framework. This includes selecting suitable technologies (e.g., qPCR, ELISA), establishing performance parameters, and ensuring robustness and reproducibility. Our development process is collaborative and flexible, allowing for iterative refinement and adaptation to your evolving requirements. Once a method is established, matrix validation is required to confirm whether your specific matrix is compatible with one of the analytical methods available in our laboratory. In manufacturer-validated kit systems and processes already implemented in the lab, only selected parameters may need to be verified. For example, in a limit test, it may be sufficient to confirm a pharmacopoeia-defined threshold and demonstrate method robustness across three product batches. If no pharmacopoeial limit exists, a more extensive validation may be necessary, including statistical approaches such as the probit method to determine the LOD95. The scope of validation is often highly product-specific and should be coordinated with the relevant authority. Early alignment helps avoid unnecessary revalidation, costs, and delays. Beyond regulatory requirements, the extent of validation depends on the number of analytical parameters, your desired level of statistical certainty, and your internal quality standards. We are happy to advise you and develop a customized validation plan that fits your needs – from initial assay design to full GMP-compliant implementation.

 
 

Background Information | Development and Validation

Many of the methods used in our laboratory are either manufacturer-validated and/or described in the European Pharmacopoeia. For example, mycoplasma testing with the Microsart® ATMP Mycoplasma System (Sartorius Biotech GmbH) has undergone extensive manufacturer validation. The framework for validating such systems is defined by European Pharmacopoeia 2.6.1, and further guidance is provided by the ICH Q2 (R1) guideline “Validation of Analytical Procedures: Text and Methodology”, especially for impurity testing and limit tests.


However, even extensively validated methods often require matrix-specific validation before they can be applied to your product. This requirement is defined by EU-GMP guidelines, as no manufacturer validation can account for every possible production process or matrix. Biotechnological products are frequently unique—even when using the same cell culture medium. Differences in cell type, species, or production processes (e.g., secretion of heterologous proteins, antibodies, or cytokines) can significantly affect analytical performance. Matrix validation also considers factors such as sample transport and storage conditions, which may influence test results. Therefore, even for validated methods, compatibility with your specific matrix must be confirmed. In addition to validation, we offer custom assay development tailored to your product and analytical needs. This includes method design, optimization, and performance characterization using technologies such as qPCR, ELISA, and others. Our development process ensures that your assay is robust, reproducible, and aligned with regulatory expectations. We are happy to support you in both developing new assays and validating existing methods for GMP use. Let us help you define a strategy that meets your scientific and regulatory goals.

Validation Services | Overview

Validation Mycoplasma testing

EP 2.6.7 provides the basis for the method validation of our nucleic acid-based mycoplasma testing. In general, the most complex step is certainly the validation of the QPCR method. However, since we use a manufacturer-validated system, many chapters can be adopted directly. As a rule, proof of the sensitivity to be achieved (10 CFU / ml) and of the robustness must be provided for your specific matrix. Thanks to our intensive cooperation with kit manufacturers, we can rely on externally certified standards for all EP and JP listed mycoplasma species and provide you with a risk-based approach species selection approach. We would be happy to advise you on the required sample material (volumes, production batches and mycoplasma species) and work with you to develop a suitable validation plan. Benefit from our many years of experience in the GMP environment and our short mycoplasma validation times and contact us. The validation can be carried out for Intego, VitalAmp or MaxVolume.

Validation Virus Testing

Our virus testing services are based exclusively on nucleic acid amplification technologies such as quantitative PCR (qPCR), in line with current regulatory expectations for rapid and sensitive detection. The validation of virus detection methods is carried out according to the principles of ICH Q2(R2) (Validation of Analytical Procedures), which defines key parameters such as specificity, accuracy, precision, detection limit (LOD), quantitation limit (LOQ), linearity, range, and robustness. While we use manufacturer-validated systems, matrix validation remains essential to ensure that the method performs reliably within your specific product environment. Biotechnological products often differ significantly in composition, even when similar production systems are used. Variations in cell type, formulation, or process conditions can influence analytical performance and must be considered during validation. Our virus validation services include: Sensitivity verification for your matrix (e.g., LOD95 determination) Robustness testing across multiple batches Use of certified reference materials for relevant virus types Development of a risk-based virus panel tailored to your product and regulatory strategy Full documentation in line with GMP and ICH Q2(R2) requirements We are happy to advise you on the required sample volumes, production batches, and virus species, and to develop a customized validation plan that supports your regulatory submissions and quality assurance goals.in preparation.

Validation Vector Copy Number Testing

Our Vector Copy Number (VCN) Testing is based on quantitative PCR (qPCR) and designed for precise quantification of genetic material in cell and gene therapy products. The validation of this method is carried out in accordance with ICH Q2(R2) (Validation of Analytical Procedures), ensuring full compliance with international regulatory standards. Key validation parameters include: Specificity for the target sequence Accuracy and precision across multiple product batches Detection and quantitation limits (LOD/LOQ) Linearity and range Robustness under varying conditions Even when using manufacturer-validated systems, matrix validation is essential to confirm reliable performance within your specific product environment. Variations in cell type, vector design, and formulation can significantly influence analytical outcomes and must be addressed during validation. We support you in: Defining the validation scope based on your product and regulatory strategy Selecting appropriate reference materials and controls Determining required sample volumes and production batches Applying statistical methods such as LOD95 determination Documenting all validation steps in a GMP-compliant format Benefit from our extensive experience in molecular analytics and GMP validation. We are happy to develop a customized VCN validation plan in close coordination with your quality and regulatory teams.

Validation Endotoxin Testing

Our endotoxin testing is performed using pharmacopoeial methods in accordance with European Pharmacopoeia 2.6.14, applying validated chromogenic or turbidimetric Limulus Amebocyte Lysate (LAL) assays. As these methods are officially recognized and harmonized across EP, USP, and JP, they do not require full validation but rather a method verification tailored to your specific product matrix. In line with ICH Q2(R2) (Validation of Analytical Procedures), the verification process focuses on confirming: Suitability of the method for your matrix Recovery and interference testing (inhibition/enhancement) Robustness under routine conditions Detection limit in the context of your product Matrix-specific factors such as pH, ionic strength, excipients, or viscosity can influence the test outcome. Therefore, we perform targeted inhibition/enhancement studies to ensure reliable endotoxin detection in your formulation. We support you in: Defining the verification scope based on your product and regulatory strategy Selecting appropriate reference standards and controls Determining required sample volumes and production batches Documenting all verification steps in a GMP-compliant format Our endotoxin verification services are suitable for raw materials, in-process controls, and final product release. We also offer guidance on sample handling, depyrogenation procedures, and regulatory alignment to ensure smooth audits and inspections. Benefit from our experience in GMP-compliant endotoxin testing and let us help you implement a matrix-specific verification strategy that meets regulatory expectations.